Collections are stored at -80oC
and great care is taken to minimize the time the cultures
are thawed while working in production. Typically we have
found that if cultures are left thawed for more than six
hours the glycerols will suffer from instability manifested
as reduced growth in replicated wells or lost or weakly
growing wells in subsequent replications or inoculations.
In addition to minimizing thaw times, several replicate copies of
each set of vendor plates are made with the specific purpose
of production use. Once 'working copies' have been produced
that exhibit great reliability as measured by even and complete
growth and survival over at least one freeze-thaw cycle, the
master plates are no again thawed unless all working copies
become non-viable or in the instance of contamination of
working copies with phage or non-coli bacteria. Working copies
themselves may be replicated several times a year to replace
copies that have become non-viable as a consequence of repeated
freeze-thaw cycles. Thus only in extreme circumstances are
the original master plates re-thawed and used to again make
working copies. Using this method we hope to ensure that the 'master'
stocks will maintain viability for the longest period of
time. Although it varies from collection to collection and
from strain to strain, a good glycerol stock in 96-well format
should survive at least three freeze-thaw cycles before exhibiting
any instability, and often this can be extended to five or
more cycles if thaw time is minimized. We also store copies
of each collection, often the first copies of the daughters
made from the masters, in separate freezers in off-site facilities
to prevent catastrophic loss due to power outages or freezer
malfunction.
Prior to replication of glycerol
stocks or propagation of miniprep cultures, we carefully
plan our strategy to ensure that we are employing the proper
plate type and media for each step in the entire production
process. While plates and miniprep consumables suitable
for bacterial work are available from many vendors, slight
differences in plate dimensions or flow-through characteristics
typically require that each plate type be "taught" to the
automation instruments, which has the effect of requiring
plate-specific run routines. Plate teaching and run routine development
are highly tedious and error-prone processes. For example,
the routine we employ to obtain reliable, high-yield minipreps
using the MWG RoboPrep 2500s running Macherey-Nagel NucleoSpin
Robot-96 Plasmid miniprep consuimables has several hundred
steps and required several weeks of trial-and-error optimization.
Thus it would be wise if not following our steps precisely,
i.e. employing a different automation suite or using different
consumables for miniprep and normalization, to decide upon
a process, optimize it for your specific needs using a known
set of plates and consumables, and then, once optimized,
refrain from making changes. To replicate glycerol stocks, source
plates are placed in a laminar flow hood to thaw, which requires
30 to 60 minutes. To avoid cross-contamination among neighboring
wells, we recommend un-foiling plates while they are frozen
rather than after they have thawed. Either before our during
source plate thawing, destination plates are filled using
a Genetix QFill2 or other multi-drop device capable of pipetting
from 40 ul to 1.5 mls per well in both 96- and 384-well format.
Plates should be filled to around the halfway, allowing plenty
of room for volume expansion during freezing and reducing
the possibility of sloshing bacterial cultures amongst neighboring
wells. Since working copies of glycerol stocks are frequently
employed as source plates for re-arrays using our Genetix
"Q"Bot for which these plates have been taught, we make all
of our glycerols in 96- or 384-well Genetix plates with plastic
covers, for which the "Q"Bot has been pre-taught. We use LB media
for making our glycerol stocks and TB media for propagating
bacterial cultures for mini-preparation of plasmid DNA. The
antibiotic used depends, of course, on the bacterial selectable
marker presented on the collection's vector(s). Glycerol content
also varies depending on E. coli strain. Typically we have
found that a solution of 8% glycerol will work well for most
cell lines; however, DH5 alpha and certain other cell stains
will respond better to a concentration of 10% or higher. This
is theorized to be the result of greater freeze thaw protection
and a greater density of the stock solution preventing cells
from drifting to the bottom of wells. Although it is rare
to have a choice in the cell strain used to propagate a collection,
if a choice is presented, employ whenever possible those
E. coli strains that are phage resistant, such as DH10B-T1,
although we recommend avoiding those phage resistant strains harboring
F' episomal plasmids, as the inheritance of such large plasmids
tends to reduce yield of plasmid DNA in our hands and also
to contaminate plasmid DNA when using Macherey-Nagel consumables.
Once source plates to be replicated have thawed completely,
each source plate is replicated by inserting a sterile, single-use
disposable plastic 96- or 384-pin replicator (Genetix), swirling
the replicator around to "mix" the culture, removing the replicator
carefully so as not to dribble into adjacent wells in the
source plate, and then inserting the replicator pins, each
bearing a droplet of culture media, into the wells of the
destination plate containing glycerol media, leaving the replicator
in the wells for several minutes to permit bacteria to disperse
into the media from the replicator pin. We have found also
that some collections are available in cell strains that do
not propagate well from mother to daughter over many cycles using
these one-use sterile pin replicators, probably as a consequence
of both cell settling during freeze-thawing and gradual differential
growth resulting in dilute cell concentration. If a gradual
increase in the number of dead wells per mother-daughter replication
cycle is observed, one should switch to using liquid inoculation
of glycerol stocks, either using a Genetix "Q"Bot fitted
with a liquid handling head or another automated pipettor
capable of autopipetting volumes greater than 5 ul using
disposable tips, such as a Beckman FX. Once inoculated, destination
plates are covered with their plastic lids, wrapped with
Fisher Scientific wrap to prevent dessication, and incubated
18-36 hours at 37oC depending upon collection replicated and
the cell density of the source stock. After growth, stocks are
visually inspected plate by plate and if viable, are foiled and
placed directly at -80oC for long-term storage.
Collections in which every well
contains a clone encoding a full-length gene are often
unavailable. The MGC collection is a good example, where
at best only 70% of the clones in any given IRAK plate encode
a sequence-verified full-length gene. Although screening
costs per well are quite low, even a 30% non-functional
gene rate may inflate screening costs per annum by tens of thousands
of dollars, necessitating condensation of each collection
to only those clones encoding a functional product. Re-arrays
are also frequently undertaken in cases when researchers
desire to screen only certain functional gene families or
some other smaller subset of a larger collection of gene-containing
arrayed clones. Once the bioinformatics have been completed
and the locations of the full-length genes in the vendor collection
have been identified for any given re-array, we use a Genetix
"Q"Bot to re-array the pertinent wells into a collection
for screening. The .imp file generated previously (an .imp file
instructs the "Q"Bot which wells to pick from which source plates)
is loaded onto the "Q"Bot's operating software and a 96-pin
picking head used to transfer the bacteria carrying the
genes of interest from the 384-well source plates to the
96 well destination plates. Source plates can remain foiled
with the lids on during this procedure, although care must
be taken to ensure that pins don't become too "gummed" up
- some foils with particularly thick adhesive can transfer
adhesive to the pins during firing through the foil, causing the
pins to become sticky and mis-fire, resulting in either dead wells
or bent pins and broken plates. Two hotels carrying a total
of 72 source plates can be simultaneously loaded; if a re-array
requires more than 72 source plates, then the operator will
have to pause the run to switch out the hotels once the first
72 source plates have been picked. Once a particular source
plate has been picked during a picking run, the "Q"Bot plate
handler replaces its plastic lid, picks the plate up off
the deck and re-inserts it into the source plate hotel, extracts
the next source plate from the hotel, positions it on the
deck, and removes its plastic lid. Since the entire plate
switching process can take upwards of a minute per source
plate, the "Q"Bot's advantage over a manual re-array declines
as clones become more rarely distributed among source plates. For
example, picking 100 clones out of 100 source plates is much
more efficiently performed by hand than on the "Q"Bot, both
in terms of speed and, given that the "Q"Bot requires that
source plates be thawed, in terms of source plate glycerol
stock viability. Destination plates are prepared as outlined
in the section dealing with glycerol stock replication, i.e.
re-arrays are always prepared as glycerol stocks. Once the
robot has completed the re-array protocol, the destination
plates are removed from the robot and grown at 37oC until
the stock is confluent and then foiled and stored at -80oC.
Because of our use of different E. coli strains, media, antibiotics,
and growth times will vary; however, 18-22 hours of growth
time is typical. Note that it is theoretically possible to
re-array from one 384-well source plate into a second 384-well
source plate. Nevertheless, since screening requires relatively
large amounts of DNA such as we have only been able to obtain
with conventional 96-well bind-and-elute miniprep consumables,
clones must eventually pass from 384- into 96-well format
anyway and we view the best point to do this as at the re-array
stage. Once the 96-well format of the re-array has grown,
one additional re-array is produced whose chief aim is to
insert four wells lacking bacteria for subsequent use for spotted
assay controls. This re-array, which we call the "92-well" re-array,
has the same pattern as the 96-well re-array except that the
bacteria in wells G11, G12, H11, and H12 are transferred in
order to separate 96-well plates whose wells G11-H12 are also
left blank. If screens are run in 384-well format, which is
essentially four 96-well plates, the four sets of G11-H12
empty wells become a 4x4 array of empty wells for controls
in the 384-well plate: M21-24, N21-24, O21-24, and P21-24.
Obviously, great care must be taken at all phases of a re-array
to ensure clone placement precision in order to not squander
the great benefit of addressable, arrayed-well screening: that of
knowing the identity of all genes that hit in a given assay immediately
after the assay has been run.
After the final 92-well format
re-array has been produced (note the use of the term '92-well'
rather than '96-well'), the process is ready to move to
the actual production phase. 96-well deep well culture
blocks are filled with 1.5ml of terrific broth (TB) media
containing the pertinent antibiotic using a QFill2 fitted
with a high, 12-channel manifold. Filled deep-well blocks
are inoculated in one of three ways: by using a "Q"Bot equipped
with a 96 well picking head and "Christmas Tree" pins (conical
pins serrated with ridges to facilitate more glycerol transfer),
using the liquid handling head of the "Q"Bot for direct liquid
transfer, or with a flame inoculation protocol using a 96
pin hand tool. Labs lacking automation would best benefit
from using and 6-pin metal hand innoculator.
Warning: if used, a metal-pin, 96-pin innoculator must
be sterilized between plates by ethanol flaming and both
the amount of ethanol required and the resulting flame represent
a significant fire hazard. This procedure should only be
performed in a hood in the absence of any flammable material,
either in the hood on the floor below. Prior to live use of
a 96-pin hand innoculator, we highly recommend practicing its
ethanol sterilization in a well-isolated, flameproof location.
After inoculation, the blocks
are covered with gas-permeable air-pore tape, which is normally
provided along with the deep-well blocks supplied with
96-well miniprep kits, but which can also be purchased
separated. The deep well blocks are then loaded into a Gene
Machines HiGro four-tower rotating incubator and are grown
at 37oC, with oxygen flow for a half second burst every thirty
seconds, and with towers rotating at 350-400 rpm. Typical
growth time of deep-well block production culture is 16-18 hours
but varies depending upon antibiotic, plasmid backbone (high-copy
ori versus low-copy ori), E. coil strain, media type and
the volume of initial inoculate used. Production of high-quality
plasmid DNA at maximal yields requires adequate but not excessive
bacterial growth, necessitating visual inspection of each
deep-well block after 16 hours of growth in the HiGro. Indications
of sufficient growth are typically a dark yellow culture
with perhaps a small amount of cells accumulated at the bottom
of the wells. No growth should have occurred in the 4 blanks
wells reserved for subsequent use as positive controls.
Based upon insert size of the plasmid or variances in the
amount of starting innoculate, cultures may vary in density
from well to well. Care should be taken to minimize this
variance, as bacterial culture density is positively correlated
with DNA yields, and variation in DNA concentration is in turn positively
correlated with variation in transfection efficiency. It is
common for several wells in each block to fail to grow after
inoculation using an apparently live glycerol stock, particularly
when inoculating using christmas tree pins on the "Q"Bot
or the metal pin hand-innoculator. One to two dead wells
per block are tolerable under high-throughput processes.
If this number exceeds five wells then we recommend employing
the more tedious step of performing liquid inoculations, ensuring
when so doing to only use fresh, sterile, single-use PCR
tips and to pipette vortex the glycerol media.
Immediately after growth, deep-well
blocks are centrifuged at >1500 x G in a plate centrifuge
to pellet the bacteria and the bacteria-free media discarded
by inverting the blocks over a sink. Insufficient centrifugation
will result in pellet loss upon block inversion and by
no means should blocks be left inverted to drain, as pellet
will commonly dis-adhere from the well bottom and either
slide out of the well or to the top of the well, where pellets
can become cross contaminated. Should the blocks have insufficiently
grown at this stage, one can simply vortex the blocks briefly,
re-tape, and incubate longer in the HiGro. Once sufficient
bacterial growth has been achieved and the bacteria have
been pelleted, miniprep re-suspension buffer including RNase is
added by Genetix Qfill2, blocks are foiled with adhesive plate sealing
foil, and the bacterial pellets re-suspended using a plate
vortexer. Care must be taken to ensure complete re-suspension
of the bacterial pellet as residual bacterial clumps will
clog the fixed probes of the automated miniprep instruments,
stopping the prep run for that and all subsequent plates on
the mimprep robots. Once re-suspended in miniprep re-suspension
buffer, bacteria in blocks can be either miniprep'd immediately
or stored at -20oC. If starting a miniprep run from frozen,
re-suspended bacteria, the frozen deep-well blocks should
be allowed to thaw overnight at 4oC and then, so as to prevent
buildup on condensation on the sides of the block that could potentially
interfere with block handling on the automation, be allowed
to acclimate further to room temperature briefly.
Plasmid DNA from re-suspended
bacterial pellets is prepared according to the protocol dictated
by the manufacturer of the miniprep consumbables we favor,
those of Macherey-Nagel GmBH. In extensive field testing we
have found the Macherey-Nagel miniprep consumables to provide
the best combination of yield, quality (transfectability),
and reliability. We have found the MN post-lysis plasmid filter
plate to be the only truly clog-free plate on the market, permitting
routine use of the richest bacterial medias such as TB and
thereby increasing bacterial density and plasmid DNA yields.
The mini preps are processed on an automated miniprep/normalization
suite comprised of a pair of MWG Biotech RoboPrep 2500s
linked in tandem to an R16 arm, a PowerWave spectrophotometer
(BioTek), a barcode reader, an MWG Biotech RoboSeq 4204,
and an ABGene plate sealer. Plasmid
DNA is eluted into Costar 96-well UV plates. Since the well-to-well
concentration of DNA in the minipreps can vary and DNA yields
are typically too high to permit direct spotting into 384-well
assay plates, DNA concentrations of the raw minipreps are
then normalized using a two-step dilution protocol either
on the integrated MWG 4204 liquid handling robot off-line
using a much faster MWG Biotech THEONYX liquid handler.
The diluent is the same buffer as the elution buffer from
the Macherey-Nagel kit (5 mM Tris-HCl, ph 8.5). Both the
integrated miniprep/normalization suite and the off-line rapid
normalization suite are currently equipped with integrated BioTek
PowerWave XS 96-well plate spectrometers that enable intervention-free
importation of UV data to the liquid handlers, which are
equipped with database software that tracks DNA concentrations
and calculates normalization volumes. Typically, cDNA collections
to be used for screening are normalized to a concentration
of 40 ng/ul with a final volume of 80 ul. Round-bottom 96-well
plates are employed as destination plates during normalization,
which has the effect of concentrating the DNA in a concave,
well-centered bubble, enabling the spotting robot to maximally
spot the DNA from the normalized, round-bottomed plates.
Once normalized,
UV data from the UV plates is used to generate a data
file identifying wells containing DNA concentrations meeting
or exceeding the defined normalized concentration, in our
case typically 40 ng/ul. DNA in the UV plates at lower
concentrations does not get transferred to the round-bottom
normalization plate that will be used for spotting, i.e.
these wells contain no DNA at all in the normalized plate.
Normalized DNA can be stored for extended periods in foiled plates
at -20oC prior to spotting into assay plates. Once an entire
collection of plasmid DNA has been prepared and normalized,
the DNA is ready to be spotted into assay plates. Typically
we will spot all the plasmid DNA at once into many screening
copies, thereby providing ready access to screening copies
as needed, preventing multiple freeze-thaw cycles of the
source DNA (although this is a minor concern with plasmid
DNA, it becomes a major concern for packaged viral stocks,
which we ultimately hope to produce in a similar fashion),
and minimizing spotting time, expense, and operator involvement.
Generally, the type of destination plates used for screening
are customized for the particular types of cell-based assays
envisioned for the collection and their detection methodologies;
we typically rely most heavily upon luminescence endpoint
determinations and hence mostly use white or black Greiner
384-well assay plates, although for phenotypic endpoints
we have also spotted into Greiner 384-well clear bottom plates.
For assays to date, the amount of DNA spotted per well has
depended on the type of collection screened, the quality of
the miniprep DNA, and the desired ratio of DNA to transfection
reagent which, of course, depends heavily on the type of transfection
reagent employed, cell types to be screened, etc; for cDNA
over-expression assays employing Fugene as transfection reagent,
each well of 384-well plate usually receives 62 ng DNA/well,
whereas for shRNA knock-down assays, each well usually receives
20 ng of DNA/well.
Once DNA quantity and plate types
have been determined, physically spotting the DNA into
the assay plates is performed using a Beckman MultiTrak
fitted with disposable tips. One 96-well round-bottomed
plate containing normalize plasmid DNA is placed on the
deck and small aliquots of DNA from each well spotted into
the first quadrant of each 384-well assay plate. We call this
the A1 quadrant. Thus, DNA from well A1 of the A1-quadrant 96-well
source plate goes into well A1 of the 384-well plate. DNA
from well A2 of the A1-quadrant 96-well source plate goes
into well A3 of the 384-well plate and so on. Once the A1-quadrant
96-well source plate has been spotted into all copies of
that 384-well assay plate, the assay plates are re-stacked
and the A2-quadrant 96-well plate is spotted into them, with
well A1 of the quadrant A2 96-well source plate spotted into
well A2 on each copy of that 384-well assay plate. Next comes
spotting of the B1-quadrant 96-well plate (A1 of 96 to
B1 of 384) and finally the B2-quadrant 96-well plate (A1 of 96 to
B2 of 384). It is absolutely critical that the individual(s)
performing the spotting keep track of which 96-well plates
went to which quadrant of which 384-well assay plates,
so we recommend keeping a tracking log with this data. Once
a series of spotted 384-well assay plates have been completed,
each 384-well plate is foiled, and subsequent series are
spotted and foiled from similar groups of four 96-well plates
until all plates have been done. 384-well assay plates can
then be stored indefinitely at -20 oC or -80 oC for use in assays
as needed.
We view the sorts of automated
instruments employed here as essential to the process
of screening. Nevertheless, many of the processes we've
described can be performed manually, albeit, with a commensurate
increase in the amount of labor that must be devoted. The
only process that cannot be straightforwardly performed
manually is DNA normalization, although it is possible
to make plate-by-plate UV measurements in a 96-well spectrophotometer,
download each plate's UV data into Microsoft Excel, calculate
normalization volumes, and then upload a normalization file
to a single- or multi-probe automated liquid handler or
pipettor where a single-plate normalization is performed.
One could even circumvent the need to normalize by lowering
one's expectations with regard to the noise in one's assays,
i.e. normalized DNA gives normalized transfection efficiency; inclusion
of a transfection efficiency reporter may aid in this process.
Bacterial production cultures can be grown in a shaking
incubator, although in our experience this tends to halve
the resulting plasmid DNA yield. 96-well minipreps can
be performed using vacuum manifolds at nearly the same
speed as using a pair of RoboPrep 2500s, although this would
require continuous user intervention.
· Employ digital pipettors
wherever possible; robots aren't subject to carpal-tunnel
syndrome but people are.
· Use PCR filter tips for
all pipetting processes in order to protect the collections
from introduction of exogenous, contaminant bacteria.
· Invest in good quality
multi-channel pipettors, again, digital, if possible.
· Vacuum manifold minipreps
are best performed using Finnpipette digital multi-channel
pipettors fitted with the 8-channel 1500 ul dispenser
head.
· If you purchase any
automation, it should be a Qfill2 or other device capable
of 8- or 16-channel pipetting 40-1500 ul into shallow and
deep-well blocks.
· All bacterial media
should be autoclaved and the functioning of the autoclaved
routinely tested by pre-innoculating a sentinel bottle of
media with live E. coli, autoclaving, and then streaking out
that media two days later and looking for live bacteria.
Dr. Anthony Orth
Leader, cDNA Cloning and Production Group Division
of Genomics
Genomics Institute of the Novartis Research
Foundation
10675 John Jay Hopkins Drive La Jolla, CA 92121
Voice: 858-812-1674 Fax: 858-812-1918
e-mail: orth@gnf.org
-OR-
Brendan Smith
Automation Specialist Division of Genomics
Genomics Institute of the Novartis Research Foundation
10675 John Jay Hopkins Drive La Jolla, CA 92121
Voice: 858-812-1885 Fax: 858-812-1918
e-mail: bsmith@gnf.org
Genetix - plates and hand replicators
384 and 96 well, "Q"Bot and QFill2
Genetix USA Inc
7913 SW Nimbus Beaverton, Oregon 97008
Phone: 1 (877) 436-3849 www.genetix.com
MWG - RoboPrep 2500, RoboSeq
4204, and THEONYX liquid handling system
MWG Biotech
4170 Mendenhall Oaks Parkway Suite 160, High Point,
NC 27265
Phone: 1 (877) MWG-BTEC www.mwgbiotech.com
Macherey-Nagel - Nucleospin Robot-96 Plasmid kits
Machery-Nagel
6 South Third Street Suite 402, Easton, PA 18042
Phone: 1 (610) 559-9848 www.mn-net.com
V&P Scientific - 96 well reusable hand replicators
V&P Scientific Inc.
9823 Pacific Heights Blvd. Suite T, San Diego, CA
92121
Phone: 1 (800) 455-0644 www.vp-scientific.com